New version of Fusion 360 model - I'll leave this up for a week or so if anyone wants to get a copy. After that, I may be making more modifications and will upload a new version once they are complete.
https://www.dropbox.com/s/65rxlmvho0us2 ... y.f3z?dl=0
All the fasteners are included in this one, along with a reorganization of some of the subassemblies to make it work better in Fusion 360.
Here's a preliminary list of alterations to the original I3-RS by Romain.
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Z Braces
Added 2nd Z Brace
Changed mounting brackets for Z brace at top and bottom – both sides
Changed from 8mm to 5/16-18 threaded rod for easier sourcing in Canada/US
Power Supply
Increased height of power supply bracket by 14mm - allows power supply to clear second lower Z brace
Raised power supply mounting bracket by 14 mm on frame to allow second z brace to be installed
Heavily modified power supply enclosure to allow a more balanced look on frame, along with the mounting tab to line up with power supply bracket used in extrusion. This altered the mounting hole locations on the main frame.
Frame
Modified frame pieces – main, front, back, heat bed support – to 6mm aluminum and waterjet/laser cut pieces
Aluminum Extrusions
Lengths changed to accommodate the 6mm thick frame component as opposed to the original 8mm.
Increased Rear Aluminum Extrusions to 98mm from 96mm to compensate for 6mm Main Frame
Heatbed
Heatbed has countersunk 3mm holes – modified mounting configuration from original that used M3/6-32 PC motherboard standoffs.
X/Y Carriage
Added small “bumps” to center pulley like in the Y axis pulley bracket
LED Bar
New led bar designed to use 1/8” x 3/4” aluminum flat bar available in Canada/US
Mounting hole spacing altered to accommodate the new Z Brackets
LM8UU Bearing Mounting Alterations
Made LM8UU Bearing Slots & Zip Tie Holes Symmetrical With Bed Support Layout
Original was slightly off for some unknown reason – traced back to Prusa design that I3-RS is based on. This resulted in bearings moving closer together by about 2mm.